DME26BZ05-NV001ActiveSBIR

Additive Manufacturing for Flexible Electronics

Department of DefenseDMEA

AI Overview

This RFP seeks to validate additive manufacturing technologies for flexible electronics and advanced packaging to reduce costs and lead times in high-mix, low-volume production. The effort aims to establish reliability data for 3D-printed substrates and interconnects as viable alternatives to traditional manufacturing methods for Department of War microelectronic systems.

This summary is AI-generated from the official solicitation.

Key Details

Agency
Department of Defense
Funding Amount
Release Date
August 5, 2026
Due Date
September 23, 2026

Official Description

Additive manufacturing, also referred to as 3D printing, has seen innovation in several critical areas in the field of electronics packaging and assembly from wafer level to printed circuit boards for low volume manufacturing and prototyping. Ceramic interposers are being manufactured using vat photopolymerization technologies to create substrates with channels for interconnects, that are backfilled through the process of metal infiltrations [1] The unique geometries enabled by the layer-to-laye...

View on official source

Change History

Q&A UpdatedAug 25, 2026 at 6:01 PM

Additive Manufacturing for Flexible Electronics

# Q&A Changes Summary **New Questions Added:** - Q1: Clarification that Specification 9's "1 picohenry" likely should be "1 nanohenry" - Q2: Request for target environmental class/mission profile (e.g., ground benign, airborne) to anchor reliability testing per MIL-STD metrics **Questions Renumbered:** Previous Q1-Q5 became Q3-Q7 due to insertions above **No Answer Changes:** All previously answered questions retained identical responses. The accuracy goal (Q7/A7) remains: 0.1% is desirable, but proposers may demonstrate best achievable with their technology.

Q&A UpdatedAug 18, 2026 at 1:01 AM

Additive Manufacturing for Flexible Electronics

# Q&A Changes Summary **Answers Added to Previously Unanswered Questions:** - **Q1:** Proposers encouraged to demonstrate as many specifications as feasible; DMEA prioritizes production capability using target processes and system reliability over comprehensive specification coverage. - **Q2:** DMEA weights reliability and production capability most highly; one holistic study addressing multiple goals/specifications recommended over partial studies. - **Q3:** Physical flexibility preferred but not required; rigid, organic, and glass substrates acceptable if objectives met. - **Q4:** Specified RF range 100MHz–450MHz required (100MHz–1GHz desirable); DMEA will provide reference design/data. - **Q5:** Confirmed 0.1% tolerance is a desirable goal; proposers may propose best-achievable accuracy with their technologies, allowing flexibility for capacitors/inductors below 0.1%.

Q&A UpdatedAug 7, 2026 at 9:01 PM

Additive Manufacturing for Flexible Electronics

This Q&A clarifies key technical flexibilities for applicants: specifications need not all be demonstrated in a single module, substrate type is negotiable if performance targets are met, and the 0.1% tolerance requirement may be adjusted per component type (resistors vs. capacitors/inductors) based on physics constraints.

Opportunity AddedAug 5, 2026 at 12:02 PM

Additive Manufacturing for Flexible Electronics

New opportunity: Additive Manufacturing for Flexible Electronics

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